BHT-1060ACER Automatic Heating Die Cutting & Creasing Machine with Stripping (Heavy Duty, Deep Embossing)-SHENZHEN DZENSTAR MACHINERY CO., LTD.

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BHT-1060ACER Automatic Heating Die Cutting & Creasing Machine with Stripping (Heavy Duty, Deep Embossing)

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Die Cutting and Creasing Machine

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Commodity name: BHT-1060ACER Automatic Heating Die Cutting & Creasing Machine with Stripping (Heavy Duty, Deep Embossing)

BHT-1060ACER Automatic Heating Die Cutting & Creasing Machine with Stripping (Heavy Duty, Deep Embossing)

● Main Specification:

Model	BHT-1060ACER
Max. Sheet Size	1060×760mm
Min. Sheet Size	400×350mm
Max. Cutting Size	1060×745mm
Min. Width of Double Cuts	5mm
Gripper Margin	9-17mm
Cutting Rule Height	23.8mm
Inner Chase Size	1080×770mm
Stock Range	Paper: From 80 to 2000g/m2, 0.1~2mm Paper, Corrugated Board: Up to 4mm
Die Cutting Accuracy	≤±0.075mm
Max. Die Cutting Force	600T
Max. Working Speed	8000s/h
Max. Feeder Pile Height	1630mm (With Wooden Pallet)
Max. Delivery Pile Height	1480mm (With Wooden Pallet)
Electric-heated System	20 temperature heating zones, 40~180℃ is adjustable.
Overall Dimensions	8017×4518×2502mm (L×W×H) (L: paper prepared track included; W: platform included)
Net Weight of Machine	23T
Main Motor Wattage	15kw
Total Power Required	35kw
Air Requirement	Pressure: 0.6~0.7Mpa, Flow: ≥0.37m3/min

● Process Flow:

● Drawing:

● Applications and Characters

The BHT-1060ACER Automatic Die Cutting Machine with Stripping & Heating System is key equipment for printing finishing such as die cut, crease and embossing etc. Unique drive gears are adopted such as high-precision indexing mechanism, pneumatic closed up, pneumatic clutch, overload protection, automatic compression relief etc, to ensure stable and high speed running of the machine.

This machine is equipped with practical and reliable mechanism such as pre-stack device, secondary delivery mechanisms, manual sampling, etc, which ensure the excellent performance of the machine. Electrical components and driving elements of internationally known brands to ensure die cutting precision and reliability of running. Also man-machine interface is able to monitor machine running status, troubleshooting and indicating relevant help information which fully actualized man-machine communication.

❈ Partial Introduction:

Feeder Unit:

Feeder based on advanced technical platform feeding precisely and consistently of wide range stock from 90g/m2 thin paper to 1000g/m2 cardboard as well as micro flute corrugated board.

Double Sheet Detector:

Ultrasonic double sheet detector without touching the paper, hence scratch free, reliable and quick set up.

Gripper Bar:

7 gripper bars made of cutting edge latest technology running extremely smoothly, thanks to the unique design of large motion angle eccentric worm gear drive system.

Plate Setting:

5mm hardened cutting plate or 4+1mm sandwich plate on top 15mm precision synthetic supporting plate with +/-0.9mm micro adjustment for quick set up and easy make ready.

Auto Non-stop Collecting Device:

Main collecting device and Auto non-stop collecting device switch automatically without any operation, which make the machine more efficient.

Mould Quick Locking Device:

Adopt center-line system and quick locking device to save make ready time.

Gripper Edge Waste Removal Device:

Gripper edge stripping and removing system with conveyor belt to remove the gripper edge waste sideways to the drive side.

Auto Non-stop Collecting Device:

Adopt concentrated auto lubricationsystem to make sure the driven partsworking better.

Auto Non-stop Collecting Device:

Adopt concentrated auto lubricationsystem to make sure the driven partsworking better.

Auto Lubrication System:

Adopt concentrated auto lubricationsystem to make sure the driven partsworking better.

● Configurations:

Remark: Note: This allocation sheet is for reference only, the formal allocation sheet is subject to the contract.

Standard Configuration: √; Optional: △; Not Included: ×.

Model	BHIT-ACER
☞ Feeding Unit
Non-stop high-speed paper feeding section	√
Fish scale type strong paper suction head, 4 suction and 4 feed, the suction head can adjust various paper suction Angle according to the deformation of paper	√
Adjustable air suction tube, suction head and air distribution valve superhard alloy treatment	√
Three feida head anti-collision devices	√
Horizontal paper parting and blowing device	√
The main and secondary stacking paper table does not stop alternately, feida non-stop operation, the maximum pile of paper height 1600mm	√
Main feed pile mechanical left and right trimming device	√
The pre-stack device is equipped with rails so that the operator can accurately and easily load the stack into the feita	√
Paper position adjustment device can manually adjust the distance of paper to the front gauge without stopping	√
Large bevel feeding table, suitable for high-speed transmission of thin paper and bent paper	√
The four front gauges can be adjusted individually	√
Paper pressing device, more smoothly to bend paper to the front gauge	√
Push-pull side gauge, one set for operation side and one set for transmission side. Side gauges can be adjusted between push and pull gauges to meet different paper requirements	√
Side gauge, front gauge paper photoelectric detection	√
Paper arrives before the gauge, slow down the function of paper	√
Ultrasonic duplex detector	√
Import paper conveyor belt and stainless steel conveyor plate	√
Pneumatic lifting device for feeding frame	√
Single point clutch: the conveying part and the main part can be separated and combined synchronously at any time, simplifying and facilitating the operation sequence. No matter the sample, test pressure, etc., can be arbitrarily separated and closed conveyor section	√
PLC and electronic CAM control the timing of the whole machine	√
Germany Baker brand blowing and suction dual vacuum pump	√
Paper is not in position to force paper clamping and tooth opening device	√
☞ Die Cutting Unit:
Nodular cast iron main body and left and right wall panels and upper platform, lower platform	√
Variable speed worm gear transmission mechanism, short die cutting stroke, large moving Angle, is conducive to multi-plate small connecting point high-speed operation, high production efficiency, not easy to loose version	√
Imported worm gear, worm with 40CR crankshaft	√
Rotary device for die cutting bottom plate and cutter template	√
Automatic lubricating oil cooling and lubrication system in main transmission box	√
Imported torque limit overload protector	√
Electric pressure regulating device can realize accurate pressure control through PLC touch screen keys	√
The whole set of imported anodized aluminum alloy tooth row and positioning structure 5 groups, each of 9 fine steel paper teeth and supporting pillow, the tooth row adopts adjustable tooth row structure	√
Servo control system is adopted for the rear positioning of tooth row, and the accuracy of each tooth row can be adjusted by PLC touch screen button to ensure the accuracy of tooth row, permanent accuracy of ±0.075mm (patented product)	√
Screw drive chain is equipped with independent lubricating oil device	√
High precision imported paper teeth row transmission chain	√
Import main drive chain	√
Imported intermittent divider	√
Imported synchronous belt, belt wheel drive	√
Main drive inlet pneumatic clutch brake device	√
Japanese SMC pressure detection device, pressure is too low alarm	√
The die cutting pressure is directly and accurately measured by the deformation measuring device and displayed on the man-machine interface	√
15mm die cutting steel plate plate is equipped with 5mm combined lower plate center positioning structure +/-0.9mm vertical and horizontal fine adjustment device, plate change fast, simple, reduce plate repair operation time	√
Die-cut plate frame adopts center line fast positioning device structure, with fine tuning function, convenient plate frame adjustment	√
Die-cut plate frame and die-cut bottom plate are locked by Japanese SMC gas regulator, to avoid the upper plate frame lock installation is not in place, effectively avoid the loss caused by human factors operation	√
Siemens brand main motor drive	√
The whole machine adopts centralized automatic oil supply system to ensure that the transmission part is not short of oil	√
Equipped with air storage tank to ensure the stable air pressure	√
☞ Delivery Unit:
Clean up the waste transmission mechanism	√
You can choose whether to use the waste cleaning function	√
Waste cleaning upper frame adopts pneumatic fast lock device	√
Pull-out drive mechanism with quick locking function for middle waste – removing Yin die	√
The installation of the middle waste cleaning board adopts the center line quick positioning installation mode, so that the operator can quickly install the waste cleaning board and improve the efficiency of changing the board	√
Center positioning method is adopted for the lower frame of waste cleaning	√
☞ Stripping Unit: Clean Up All Sides
Clean up the waste transmission mechanism	√
You can choose whether to use the waste cleaning function	√
Waste cleaning upper frame adopts pneumatic fast lock device	√
Pull-out drive mechanism with quick locking function for middle waste – removing Yin die	√
The installation of the middle waste cleaning board adopts the center line quick positioning installation mode, so that the operator can quickly install the waste cleaning board and improve the efficiency of changing the board	√
Center positioning method is adopted for the lower frame of waste cleaning	√
Clean the waste transmission mechanism	√
Funnel type waste collection device	√
High efficiency and smooth CAM movement curve drives large moving Angle waste removal and full waste removal tools to ensure waste removal (even small waste) at high speed	√
Waste cleaning frame with digital display trimmer	√
Waste tooth removal and placement device	√
☞ Electrical Parts:
Siemens PLC control system	√
The die cutting part adopts German Siemens 10.4 inches	√
All the machines adopt relays, AC contactors, air switches and buttons made by Moeller from Germany to ensure the stability and reliability of electrical parts	√
The whole machine adopts Japanese Omron photoelectric switch, optical fiber, encoder and sensor, to ensure the accuracy and stability of electrical detection of each part of the action	√
☞ Hot Pressure Control System: Deep Embossing:
Temperature zone independent control system, effectively control the heating temperature of hot stamping plate. Ensure the whole heating system temperature control more balanced and stable	√
The hot-pressing part adopts 7 inches temperature control touch screen, easy to operate	√

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