BHT-1060AT Automatic Hot Foil Stamping & Die Cutting Machine (Heavy Duty)-SHENZHEN DZENSTAR MACHINERY CO., LTD.

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BHT-1060AT Automatic Hot Foil Stamping & Die Cutting Machine (Heavy Duty)

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Foil Stamping and Die Cutting Machine

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BHT-1060AT Automatic Hot Foil Stamping & Die Cutting Machine (Hea

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Commodity name: BHT-1060AT Automatic Hot Foil Stamping & Die Cutting Machine (Heavy Duty)

BHT-1060AT Automatic Hot Foil Stamping & Die Cutting Machine (Heavy Duty)

● Main Specifications:

Model	MHK-3S1050TTTC
Function	Hot Stamping + Hot Stamping + Hot Stamping Hot Stamping + Hot Stamping + Deep Embossing (Heating) Hot Stamping + Hot Stamping + Die Cutting + Stripping Hot Stamping + Deep Embossing (Heating) + Die Cutting + Stripping
Max. Sheet Size	1050×750mm
Min. Sheet Size	400×360mm
Max. Cutting Size	1040×720mm
Max. Hot Stamping Size	1040×720mm
Gripper Margin	9-17mm
Inner Chase Size	1080×745mm
Stock Range	Paper: From 80 to 2000g/m2, 0.1~2mm Paper, Corrugated Board: Up to 4mm
Die Cutting Accuracy	≤±0.075mm
Common Stamping Accuracy	≤±0.075mm
Hologram Positioning Stamping Accuracy	≤±0.075mm (Optional)
Max. Die Cutting Force	Press 1: 600T; Press 2: 600T; Press 3: 600T
Max. Working Speed	6200s/h
Max. Feeder Pile Height	1600mm (With Wooden Pallet)
Max. Delivery Pile Height	1400mm (With Wooden Pallet)
Max. Gold Foil Diameter	Ф250mm Longitudinal, Ф200mm Transversal
Electric-heated System	20 temperature ranges, 40-180℃ is adjustable
Foil Width	20~1020mm
Press 1 Foil Advance Shafts	3 Longitudinal+2 Transversal (Optional)
Press 2	3 Longitudinal+2 Transversal (Optional)
Press 3	3 Longitudinal+2 Transversal (Optional)
Overall Dimensions	10800×4586×2565mm
	10800×5086×2565mm (Die Pre-loader Included)
Net Weight of Machine	47T
Servo Motor Power	15kw / 15kw / 15kw
Full Load Wattage	160kw
Air Requirement	Pressure: 0.6~0.7Mpa, Flow: ≥1m3/min

● Drawing;

● Applications and Characters

MHK-3S1050TTTC TRIOPRESS Automatic High Speed Triple Hot Foil Stamping & Die Cutting Machine with Stripping & Heating System, its job can realize in one pass as below:

Hot Stamping + Hot Stamping + Hot Stamping
Hot Stamping + Hot Stamping + Deep Embossing (Heating)
Hot Stamping + Hot Stamping + Die Cutting + Stripping
Hot Stamping + Deep Embossing (Heating) + Die Cutting + Stripping

❈ Partial Introduction:

Feeder Unit:

Four pick up and four forward suck heads with angle adjustment to handle different kinds of materials.

Feeding Table:

Synchronizing device to adjust the sheetpositioning to the front lay by handduring production, Sheet hold-downdevice (guiding the sheets to the frontaws )

Hot Stamping Section:

Heating base with 20 heating zone each temperature adjustable individually for efficient and accurate temperature control.

Foil Advancing Unit:

Three sets of longitudinal foil advancing shafts and two sets of lateral foil advancing shafts are driven by servo motors individually programmable for short and long foil stepping.

Mould Quick Locking Device:

Adopt Center-line system and quicklocking device to save make readytime

Plate Setting:

5mm hardened stamping plate or 3.5mm + 1.5mm sandwich stamping plate on top of 15mm precision ground supporting base plate with +/-0.9mm micro adjustment in both running and cross direction for quick set up and easy make ready.

Torque Limiter:

Taiwan high precision intermittent segmentation ensure high positional precision for long time usage.
Taiwan torque limiter can accurately protect the artificial operation accident to guarantee the people and machine safety by its sensitive limit protection performance.

Main Motor Lubrication System:

Taiwan made automatic oil pump cooling circulation system to ensure main motor lubrication of high speed for a long time.
Equipped with oil pressure gauge and with oil pressure alarm device.

Stripping Unit:

Adopt center line system, upper andlower stripping tool mounting frame canbe pulled out for job set up and makeready.

Gripper Edge Waste Removal Device:

Gripper edge stripping and removingsystem with conveyor belt to remove thegripper edge waste sideways to the driveside.

Delivery Unit:

Automatic delivery with non - stopcurtain. This curtain moves into thedelivery to catch the arriving sheetsduring the pile exchange. two blowersfor paper collection can ensure neatcollection of thin and thick papers.

Germany Vaccum Pump:

Germany Becker oil free blower and vacuum pump.

Auto LubricationSystem:

Adopt concentrated auto lubricationsystem to make sure the driven partsworking better.

❈ Configurations:

Remark: Note: This allocation sheet is for reference only, the formal allocation sheet is subject to the contract.

Standard Configuration: √; Optional: △; Not Included: ×.

Model	MHK-3SI050TTTC
☞ Feeding Unit
Monolithic conveying section wall panel of ductile iron	√
Fish scale type strong paper suction head, 4 suction and 4 feed, the suction head can adjust various paper suction Angle according to the deformation of paper	√
Adjustable air suction tube, suction head and air distribution valve superhard alloy treatment	√
Three feida head anti-collision devices	√
Horizontal paper parting and blowing device	√
The main and secondary stacking paper table does not stop alternately, feida non-stop operation, the maximum pile of paper height 1600mm	√
Main electric left and right trimming device for paper feed stack	√
The pre-stack device is equipped with rails so that the operator can accurately and easily load the stack into the feita	√
Push-pull side gauge, one set for operation side and one set for transmission side. Side gauges can be adjusted between push and pull gauges to meet different paper requirements	√
Side gauge, front gauge paper photoelectric detection	√
Paper arrives before the gauge, slow down the function of paper	√
Electromechanical double detector	√
Import paper conveyor belt and stainless steel conveyor plate	√
Pneumatic lifting device for feeding frame	√
Single point clutch: the conveying part and the main part can be separated and combined synchronously at any time, simplifying and facilitating the operation sequence. No matter the sample, test pressure, etc., can be arbitrarily separated and closed conveyor section	√
PLC and electronic CAM control the timing of the whole machine	√
Germany Baker brand blowing and suction dual vacuum pump	√
☞ One Station, Two Station Main Engine Department:
Ductile iron heavy main body and left and right wall panels and upper platform, lower platform	√
Imported worm gear, worm with 40CR crankshaft	√
Rotary device for die cutting bottom plate and cutter template	√
Automatic lubricating oil cooling and lubrication system in main transmission box	√
Imported torque limit overload protector	√
Servo motor pressure regulating device, through THE PLC touch screen button to achieve accurate pressure control, accurate adjustment to 0.01mm	√
The whole set of imported anodized aluminum alloy tooth row and positioning structure 5 groups, each tooth row adopts adjustable tooth row structure	√
Servo control system is adopted for the rear positioning of tooth row, and the accuracy of each tooth row can be adjusted by PLC touch screen button to ensure the accuracy of tooth row, permanent accuracy of ±0.075mm (patented product)	√
Import main drive chain	√
Imported intermittent divider	√
Imported synchronous belt, belt wheel drive	√
Main drive inlet pneumatic clutch brake device	√
Japanese SMC pressure detection device, pressure is too low alarm	√
Combined bottom plate center positioning structure (3.5mm+1.5mm), with fine tuning function, convenient adjustment of bottom die	√
Die-cut plate frame adopts center line fast positioning device structure, with fine tuning function, convenient plate frame adjustment	√
Die-cut plate frame and die-cut bottom plate are locked by Japanese SMC gas regulator, to avoid the upper plate frame lock installation is not in place, effectively avoid the loss caused by human factors operation	√
The main drive is driven by servo motor	√
The whole machine adopts centralized automatic oil supply system to ensure that the transmission part is not short of oil	√
Equipped with air storage tank to ensure the stable air pressure	√
☞ Stripping Unit: Clean U All Sides
Scrap left and right wall panels of ductile iron	√
Clean up the waste transmission mechanism	√
You can choose whether to use the waste cleaning function	√
Drive mechanism of waste – removing mould in the middle	√
Clean the waste transmission mechanism	√
The installation of the middle waste cleaning board adopts the center line quick positioning installation mode, so that the operator can quickly install the waste cleaning board and improve the efficiency of changing the board	√
Mouth waste cleaning device	√
☞ Delivery Unit
Left and right wall panels of nodular cast iron	√
Adjustable mechanical paper receiving brush and paper pressing mechanism to help the teeth discharge paper and stack	√
Paper collecting and paper leveling device	√
Photoelectric detection of the upper and lower limit switch prevents the paper from being piled too high and the paper from being rolled up	√
Rolling curtain type auxiliary paper collecting frame, can realize non-stop machine paper collecting	√
The paper receiving part can be controlled by 7 inches touch screen	√
Paper receiving bidirectional auxiliary blowing, manual sampling mechanism, easy to operate	√
☞ Electrical Parts:
PLC control system independently developed (patented technology)	√
The die cutting part adopts German Siemens 10.4 inches and the paper receiving part 7 inches touch screen	√
All the machines adopt relays, AC contactors, air switches and buttons made by Moeller from Germany to ensure the stability and reliability of electrical parts	√
The whole machine adopts Japanese Omron photoelectric switch, optical fiber, encoder and sensor, to ensure the accuracy and stability of electrical detection of each part of the action	√
☞ Bronzing Computer Control System:
Independent research and development of AC801 bronzing computer control system, accurate operation, fast speed, can realize high-speed intelligent skip operation of large area electrochemical aluminum foil (patent technology)	√
Three vertical and two horizontal aluminum foil independent foil feeding system ensures smooth and accurate anodized aluminum conveying at high speed, reliable tension control and small aluminum foil stretching	√
Three vertical bronzing foil receiving inner large surface biaxial foil receiving device (patent technology)	√
Three vertical bronzing foil collecting outside intelligent foil collecting cabinet device	√
The three longitudinal foil feeding frame adopts push-pull device, which is convenient to pull out the foil feeding frame from the machine to replace the aluminum foil, and the operation is simple and safe	√
Bronzing servo adopts directly connected foil feeding shaft device with high precision	√
Equipped with broken foil detection system to prevent the hot stamping waste caused by accidental break of anodized aluminum and improve the yield of hot stamping products	√
Temperature zone independent control system, effectively control the heating temperature of hot stamping plate. Ensure the whole heating system temperature control more balanced and stable	√
Vertical and horizontal bidirectional with aluminum foil separation blowing device, suitable for large area bronzing	√
If the length of aluminum foil is less than the set parameter, the alarm will be triggered and the computer processing aluminum foil monitoring system will display the remaining and used aluminum foil length	√
Bronzing department operating table adopts 10.4 inches touch screen	√
Holographic anti-counterfeiting foil holder device, quick operation, safe replacement of position, convenient installation, ensure the accuracy and stability of holographic hot stamping (holographic hot stamping, optional)	△
☞ Hot Pressure (Control System):
Temperature zone independent control system, effectively control the heating temperature of the heating plate. Ensure the whole heating system temperature control more balanced and stable	√

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