BHT-1650/1900/2100FC-L Automatic Die Cutting Machine Linkage Production Line (Lead Edge Feeder)-SHENZHEN DZENSTAR MACHINERY CO., LTD.

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BHT-1650/1900/2100FC-L Automatic Die Cutting Machine Linkage Production Line (Lead Edge Feeder)

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Die Cutting and Creasing Machine

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Commodity name: BHT-1650/1900/2100FC-L Automatic Die Cutting Machine Linkage Production Line (Lead Edge Feeder)

BHT-1650/1900/2100FC-L Automatic Die Cutting Machine Linkage Production Line (Lead Edge Feeder)

● Main Specification:

Model	BHT-1650FC-L	BHT-1900FC-L	MHC-2100FC-L
☞ Paper Feeder：
Max. Sheet Size	1650×1200mm	1900×1400mm	2100×1600mm
Min. Sheet Size	650×450mm	650×450mm	650×450mm
Corrugated Paperboard Up to.	Max. 9mm; Min. 1mm	Max. 9mm; Min. 1mm	Max. 9mm; Min. 1mm
Batch Height	Max. 1800mm	Max. 1800mm	Max. 1800mm
Pile Weight	1000kg	1200kg	1400kg
Machine Weight	5000kg	4500kg	4000kg
☞ Die Cutting Machine：
Max. Sheet Size	1650×1200mm	1900×1400mm	2100×1600mm
Min. Sheet Size	650×500mm	650×500mm	750×650mm
Max. Cutting Size	1630×1180mm	1880×1380mm	2080×1580mm
Inner Chase Size	1670×1230mm	1920×1430mm	2120×1630mm
Stock Range	≤9mm corrugated paperboard; E, B, C, A and AB corrugated paper
Min. Gripper Waste	10~18mm	10~18mm	10~18mm
Min. Gripper Margin	6-12mm	6-12mm	6-12mm
Cutting Rule Height	23.8mm	23.8mm	23.8mm
Max. Working Speed	6000s/h	5000s/h	4000s/h
Max. Die Cutting Force	400T	450T	450T
Total Power Required	38kw	40kw	47kw
Mobile Lower Platen Adjusting Range	±1.5mm	±1.5mm	±1.5mm
Overall Dimensions	11638×5254×2776mm	13377×6360×2902mm	14370×6360×2970mm
Net Weight of Machine	40T	46T	51T
☞ Shading Machine：
Sheet Size	Max. 1650mm; Min. 550mm	Max. 1900mm; Min. 550mm	Max. 2100mm; Min. 550mm
Min. Batch Dimension in Machine Direction	200mm	200mm	200mm
Max. Batch Thickness	300mm	300mm	300mm
Min. Batch Thickness	20mm	20mm	20mm
Batch Passage Height from the Floor	900mm (Adjustable)	900mm (Adjustable)	900mm (Adjustable)
Machine Weight	4000kg	4000kg	4000kg
☞ Full PLC Control：

● Drawing;

poc

● Applications and Characters

Converting System Integration means devices combined in line to reduce the manual work, optimize and speed up the flow of products within a single process. Among different modes of production lines, it is the most popular and practical mode in the global market with higher stability. In this system, the automatic pre-feeder is one important part linked with the feeder of automatic die cutter to raise feeding efficiency and relieve the workload of operator at maximum that manual work cannot totally reach. The automatic breaker in line with the delivery unit of die cutter automatically separates blanks from multiple ups and save considerable labor costs compared to manual work. Along with the advantages in efficiency and cost, the system is especially able to be customized at particular client demands, products techniques and processes. Nowadays this sytsem has become the new tendency interested by a large number of brand owners in the corrugated board packaging industry.

❈ Partial Introduction:

Lead Edge Feeder:

Top gear and precise Lead Edge Feeder design, allowed consistent feeding with various quality corrugated board.
New technology polyurethane wheel surface with grid lifter and air cushion ensure smooth feeding and accurate alignment even warped board.
Fine vacuum suction adjustment through inverter adapts to wide range stock from F flute to double wall corrugate.

Sheet Transmission and Alignment Section:

Selectable left and right side push lays to ensure accurate alignment.
Advanced non-stop adjustment of feeding timing, reduce down time.
Front gauge non-stop back and forth adjustable to accommodate variation in gripper margin.

Variable Speed Worm Gear Drive Device:

Worm gear and toggle mechanism allows large motion angle hence minimum number and size of nicks at reasonable max. production speed.

Ihree Layer Stripping Section:

Stationary middle stripping board, coupled with zero jerk, smooth upper frame motion curve with extra punch at the moment of impact to obtain cleaner waste removal.
Gripper bar register block at outlets of Stripping Station ensures the accuracy of stripping.
Center line system for quick stripping tool set up and change over, compatible with centerline.
Front edge waste removal system removes and transfers waste edge outside the machine via conveyor belt.

Counting & Collecting Section: Optional

Escalator delivery fork cooperate with non-stop air cylinder for neat and positive conveying to belt table. Bundle Delivery table is ready for further connection with Breaker for inline operation (to be required at order).
Electrical batch counter as standard.
Spring loaded adjustable chain tensioner for maintaining constant tension thus reducing stress on chains and producing smooth gripper bar movement.

Auto Non-stop Collecting Device:Optional

Automatic delivery with non – stop curtain. This curtain moves into the delivery to catch the arriving sheets during the pile exchange. two blowers for paper collection can ensure neat collection of thin and thick papers.

● Configurations:

Remark: Note: This allocation sheet is for reference only, the formal allocation sheet is subject to the contract.

Standard Configuration: √; Optional: △; Not Included: ×.

Model	BHT-EFC
☞ Feeding Unit
High speed precision frontier paper feeding device, high precision paper feeding, strong suction, not easy to slip, can stably transport various types of corrugated paper	√
Pneumatic side push baffle (right side)	√
Electrically controlled paper feed roller	√
Press paper and front gauge, double sheet detection device accurate response	√
Front hook adjustment device, cardboard bending up and down can be adjusted	√
Non-stop adjusting device for feeding step	√
Front and back position adjustment device, can be adjusted according to the size of the bite	√
Germany Baker brand blowing and suction dual vacuum pump	√
Right and left side positioning push gauge to ensure accurate positioning of cardboard side	√
☞ Die Cutting Unit:
Ductile iron heavy main body and left and right wall panels and upper platform, lower platform	△
Imported worm gear, worm with 40CR crankshaft	△
Rotary device for die cutting bottom plate and cutter template	√
Automatic lubricating oil cooling and lubrication system in main transmission box	√
Imported torque limit overload protector	√
The whole set of imported anodized aluminum alloy tooth row and positioning structure 7 groups, each tooth row adopts adjustable tooth row structure	√
Import main drive chain	√
Imported intermittent divider	√
Gear transmission, accuracy	√
Main drive inlet pneumatic clutch brake device	√
Japanese SMC pressure detection device, pressure is too low alarm	√
Die-cut plate frame and die-cut bottom plate are locked by Japanese SMC gas regulator, to avoid the upper plate frame lock installation is not in place, effectively avoid the loss caused by human factors operation	√
Siemens brand main motor drive	√
The whole machine adopts centralized automatic oil supply system to ensure that the transmission part is not short of oil	√
Equipped with air storage tank to ensure the stable air pressure	√
Handle wheel – block pressure trimmer with gravity position indicator	√
The connection between the die cutting plate and the die cutting plate frame adopts the form of grasping snail mother and screws, and the central positioning system is used when loading, which is fast and accurate	√
☞ Stripping Unit: Clean Up All Sides
Adopt upper and lower double frame waste cleaning mechanism	√
Adopt male and female models to achieve all kinds of waste	√
The installation of the middle waste cleaning board adopts the center line quick positioning installation mode, so that the operator can quickly install the waste cleaning board and improve the efficiency of changing the board	√
Mouth waste cleaning device	√
☞ Delivery Unit:
The paper board surface is not easy to scratch and friction in the process of paper collecting by using the lifting platform of plug rod bracket and belt conveyor (special and optional for counting and stacking paper collecting)	√
Non-stop cylinder automatic paper receiving rack and automatic lifting bracket paper receiving table can be used alternately, counting and stacking, and conveying to the outside of the machine with belt (special for counting and stacking paper receiving, optional)	√
Electronic counter	√
Spring chain adjusting device, adjust the spring chain tightening after the buffer from the driven wheel greatly reduce the impact of the inertia of the tooth row steering, and can maintain the balance of the chain tightening	√
Non-stop rolling shutter paper collecting device (special and optional for high pile paper collecting)	△
High stack paper receiving platform lifting device, paper receiving structure can be outside the whole stack paper pulling machine (special for high stack paper receiving, optional)	△
☞ Electrical Parts:
Siemens PLC control system	√
The die cutting part adopts German Siemens 10.4 inches	√
All the machines adopt relays, AC contactors, air switches and buttons made by Moeller from Germany to ensure the stability and reliability of electrical parts	√
The whole machine adopts Japanese Omron photoelectric switch, optical fiber, encoder and sensor, to ensure the accuracy and stability of electrical detection of each part of the action	√

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