BHT-2S1060TMC DUOPRESS Automatic High Speed Hot Foil Stamping & Die Cutting Machine-SHENZHEN DZENSTAR MACHINERY CO., LTD.

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BHT-2S1060TMC DUOPRESS Automatic High Speed Hot Foil Stamping & Die Cutting Machine

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Foil Stamping and Die Cutting Machine

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Commodity name: BHT-2S1060TMC DUOPRESS Automatic High Speed Hot Foil Stamping & Die Cutting Machine

BHT-2S1060TMC DUOPRESS Automatic High Speed Hot Foil Stamping & Die Cutting Machine

● Main Specifications:

Model	BHT-2S1060TMC
Function	Hot Stamping + Die Cutting + Stripping Deep Embossing (Heating) + Die Cutting + Stripping
Stock Range	Paper: From 80 to 2000g/m2, 0.1~2mm Paper, Corrugated Board: Up to 4mm
Max. Sheet Size	1060×760mm
Min. Sheet Size	400×350mm
Inner Chase Size	1080×770mm
Max. Cutting Size	1060×745mm
Max. Embossing Size	1060×740mm
Gripper Margin	9-17mm
Min. Width of Double Cuts	5mm
Die Cutting Accuracy	≤±0.075mm
Stamping Accuracy	≤±0.075mm
Max. Die Cutting Force	Press 1: 600T; Press 2: 300T
Max. Working Speed	7200s/h
Max. Feeder Pile Height	1800mm (Normal Mode at Feeder)
	1520 (Non-stop Mode at Feeder)
Max. Delivery Pile Height	1580mm
Max. Gold Foil Diameter	Φ250mm Longitudinal, Φ200mm Transversal
Electric-heated System	20 temperature ranges, 40-180℃ is adjustable
Foil Width	20～1060mm
Press 1 Foil Advance Shafts	3 Longitudinal + 2 Transversal (Optional)
Press 2	Die Cutting + Stripping
Overall Dimensions	9683×4708×2900mm
	9683×5608×2900mm (Including Die Pre-loader)
Net Weight of Machine	45T
Full Load Wattage	72kw
Air Requirement	Pressure: 0.6~0.7Mpa, Flow: ≥1m3/min

● Applications and Characters

BHT-2S1060TMC DUOPRESS Automatic High Speed Hot Foil Stamping & Die Cutting Machine, its job can realize in one pass as below:

Hot Stamping + Die Cutting + Stripping
Deep Embossing (Heating) + Die Cutting + Stripping

❈ Partial Introduction:

Feeder:

Feeder based on advanced technicalplatform feeding precisely andconsistently of wide range stock from90g/m2 thin paper to I000g/m2cardboard as well as micro flutecorrugated board.

Double Sheet Detector:

Ultrasonic double sheet detectorwithout touching the paper, hencescratch free reliable and quick set up.

Gripper Bar:

8 gripper bars made of cutting edgclatest technology running extremelysmoothly, thanks to the unique designof large motion angle eccentric wormgear drive system.

Hot Stamping Section:

Max stamping pressure up to 600 tonswhich makes it able to achieve better3D and exquisite effect on large formatprinting materials such as wine boxesand cigarette boxes.

Plate Setting:

Smm hardened cutting plate or 4+Imm sandwich plate on topISmm precision synthetic supportingplate with +/-0.9mm microadjustment for quick set up and easymake ready.

Mould Ouick Locking Device:

Adopt center-line system and quicklocking device to save make ready time.

AdvancedTooling Lockup:

Advanced quick tooling set up systemensures fast iob change over and hencehigh productivity at both stripping stations.

Germany vaccum Pump:

Germany Becker oil free blower andvacuum pump.

Auto Lubrication System:

Adopt concentrated auto lubricationsystem to make sure the driven partsworking better.

❈ Configurations:

Remark: Note: This allocation sheet is for reference only, the formal allocation sheet is subject to the contract.

Standard Configuration: √; Optional: △; Not Included: ×.

Model	BHT-2S1060TMC
☞ Feeding Unit
Nodular cast iron main body and left and right wall panels and upper platform, lower platform	√
Imported worm gear, worm with 40CR crankshaft	√
Rotary device for die cutting bottom plate and cutter template	√
Automatic lubricating oil cooling and lubrication system in main transmission box	√
Imported torque limit overload protector	√
Electric pressure regulating device can realize accurate pressure control through PLC touch screen keys	√
The whole set of imported anodized aluminum alloy tooth row and positioning structure of 8 groups, each of 9 fine steel paper teeth and supporting pillow, the tooth row adopts adjustable tooth row structure	√
Servo control system is adopted for the rear positioning of tooth row, and the accuracy of each tooth row can be adjusted by PLC touch screen button to ensure the accuracy of tooth row, permanent accuracy of ±0.075mm (patented product)	√
Screw drive chain is equipped with independent lubricating oil device	√
High precision imported paper teeth row transmission chain	√
Import main drive chain	√
Imported intermittent divider	√
Imported synchronous belt, belt wheel drive	√
Main drive inlet pneumatic clutch brake device	√
Japanese SMC pressure detection device, pressure is too low alarm	√
The die cutting pressure is directly and accurately measured by the deformation measuring device and displayed on the man-machine interface	√
15mm die cutting steel plate plate is equipped with 5mm combined lower plate center positioning structure +/-0.9mm vertical and horizontal fine adjustment device, plate change fast, simple, reduce plate repair operation time	√
Die-cut plate frame adopts center line fast positioning device structure, with fine tuning function, convenient plate frame adjustment	√
Die-cut plate frame and die-cut bottom plate are locked by Japanese SMC gas regulator, to avoid the upper plate frame lock installation is not in place, effectively avoid the loss caused by human factors operation	√
Siemens brand main motor drive	√
The whole machine adopts centralized automatic oil supply system to ensure that the transmission part is not short of oil	√
Equipped with air storage tank to ensure the stable air pressure	√
☞ Stripping Unit:
Clean up the waste transmission mechanism	√
You can choose whether to use the waste cleaning function	√
Waste cleaning upper frame adopts pneumatic fast lock device	√
Pull-out drive mechanism with quick locking function for middle waste – removing Yin die	√
The installation of the middle waste cleaning board adopts the center line quick positioning installation mode, so that the operator can quickly install the waste cleaning board and improve the efficiency of changing the board	√
Center positioning method is adopted for the lower frame of waste cleaning	√
Clean the waste transmission mechanism	√
Funnel type waste collection device	√
Waste cleaning frame with digital display trimmer	√
Waste tooth removal and placement device	√
☞ Waste Edge Output Department:
Waste edge conveyor	√
Non-stop sampling device	√
Servo driven damping brush	√
☞ Electrical Parts:
Siemens PLC control system	√
The die cutting part adopts German Siemens 10.4 inches and the paper receiving part 7 inches touch screen	√
All the machines adopt relays, AC contactors, air switches and buttons made by Moeller from Germany to ensure the stability and reliability of electrical parts	√
The whole machine adopts Japanese Omron photoelectric switch, optical fiber, encoder and sensor, to ensure the accuracy and stability of electrical detection of each part of the action	√
☞ Bronzing Computer Control System:
Independent research and development of AC801 bronzing computer control system, accurate operation, fast speed, can realize high-speed intelligent skip operation of large area electrochemical aluminum foil (patent technology)	√
Three vertical and two horizontal aluminum foil independent foil feeding system ensures smooth and accurate anodized aluminum conveying at high speed, reliable tension control and small aluminum foil stretching	√
Three vertical bronzing foil receiving inner large surface biaxial foil receiving device (patent technology)	√
Three vertical bronzing foil collecting outside intelligent foil collecting cabinet device	√
The three-vertical foil feeding frame adopts a push-pull device, which is convenient for pulling out the foil feeding frame from the machine to replace the aluminum foil, which is easy and safe to operate	√
Hot stamping servo adopts direct-connected foil feeding shaft device with high precision	√
Equipped with broken foil detection system to prevent the hot stamping waste caused by accidental break of anodized aluminum and improve the yield of hot stamping products	√
20 temperature zone independent control system can effectively control the heating temperature of the bronzing plate. Ensure that the temperature control of the entire heating system is more balanced and stable	√
Vertical and horizontal bidirectional with aluminum foil separation blowing device, suitable for large area bronzing	√
If the length of aluminum foil is less than the set parameter, the alarm will be triggered and the computer processing aluminum foil monitoring system will display the remaining and used aluminum foil length	√
Bronzing department operating table adopts 10.4 inches touch screen	√
Holographic anti-counterfeiting foil holder device, quick operation, safe replacement of position, convenient installation, ensure the accuracy and stability of holographic hot stamping (holographic hot stamping, optional)	√

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