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BHT-3S1060TTRC TRIOPRESS Automatic High Speed Double Hot Foil Stamping & Die Cutting Machine with Stripping & Heating System

BHT-3S1060TTRC TRIOPRESS Automatic High Speed Double Hot Foil Stamping & Die Cutting Machine with Stripping & Heating System

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BHT-3S1060TTRC TRIOPRESS Automatic High Speed Double Hot Foil Sta


    • Commodity name: BHT-3S1060TTRC TRIOPRESS Automatic High Speed Double Hot Foil Stamping & Die Cutting Machine with Stripping & Heating System

    BHT-3S1060TTRC TRIOPRESS Automatic High Speed Double Hot Foil Stamping & Die Cutting Machine with Stripping & Heating System

    ●  Main Specifications:

     

    Model

    BHT-3S1060TTRC

    Function

    Hot Stamping + Hot Stamping + Die Cutting + Stripping

    Hot Stamping + Deep Embossing (Heating) + Die Cutting + Stripping

    Stock Range

    Paper: From 80 to 2000g/m2, 0.1~2mm Paper, Corrugated Board: Up to 4mm

    Max. Sheet Size

    1060×760mm

    Min. Sheet Size

    400×350mm

    Inner Chase Size

    1080×770mm

    Max. Cutting Size

    1060×745mm

    Max. Embossing Size

    1060×740mm

    Gripper Margin

    9-17mm

    Min. Width of Double Cuts

    5mm

    Die Cutting Accuracy

    ≤±0.075mm

    Stamping Accuracy

    ≤±0.075mm

    Max. Die Cutting Force

    Press 1: 600T; Press 2: 600T; Press 3: 600T

    Max. Working Speed

    6200s/h

    Max. Feeder Pile Height

    1800mm (Normal Mode at Feeder)

     

    1520 (Non-stop Mode at Feeder)

    Max. Delivery Pile Height

    1580mm

    Max. Gold Foil Diameter

    Φ250mm Longitudinal, Φ200mm Transversal

    Electric-heated System

    20 temperature ranges, 40-180℃ is adjustable

    Foil Width

    20~1060mm

    Press 1

    3 Longitudinal + 2 Transversal (Optional)

    Press 2

    3 Longitudinal + 2 Transversal (Optional)

    Press 3

    Equipped with electric-heating system

    Overall Dimensions

    11700×4708×2900mm

     

    11700×5608×2900mm (Including Die Pre-loader)

    Net Weight of Machine

    62T

    Full Load Wattage

    141kw

    Air Requirement

    Pressure: 0.6~0.7Mpa, Flow: ≥1m3/min

  • ●  Applications and Characters

     

    BHT-3S1060TTRC TRIOPRESS Automatic High Speed Double Hot Foil Stamping & Die Cutting Machine with Stripping & Heating System, its job can realize in one pass as below:

    • Hot Stamping + Hot Stamping + Die Cutting + Stripping
    • Hot Stamping + Deep Embossing (Heating) + Die Cutting + Stripping 

     

    ❈  Partial Introduction:

    pic

    Feeder Unit:

    Four pick up and four forward suck heads with angle adjustment to handle different kinds of materials.

    pic

    Double Sheet Detector:

    Ultrasonic double sheet detectorwithout touching the paper, hencescratch free, reliable and quick set up

    pic

    Gripper Bar:

    8 gripper bars made of cutting edgelatest technology running extremelysmoothly, thanks to the unique designoflarge motion angle eccentric worm

     

    pic

    Hot Stamping Section:

    Max stamping pressure up to 600 tons.which makes it able to achieve better3D and exquisite effect on large formatprinting materials such as wine boxesand cigarette boxes.

    pic

    Plate Setting:

    Smm hardened cutting plate or4+Imm sandwich plate on topISmm precision synthetic supportingplate with +/-0.9mm microadjustment for quick set up and easymake ready.

    pic

    Mould Ouick Locking Device:

    Adopt center-line system and quicklocking device to save make ready time.

     

    pic

    Advanced Tooling Lockup:

    Advanced quick tooling set up systemensures fast job change over and hencehigh productivity at both strippingstations.

    pic

    Germany  accum Pump:

    Germany Becker oil free blower and vacuum pump.

    pic

    Auto Lubrication System:

    Adopt concentrated auto lubrication svstem to make sure the driven partsworking better.

     

     

     

    ❈  Configurations:

    Remark: Note: This allocation sheet is for reference only, the formal allocation sheet is subject to the contract.

    Standard Configuration: √; Optional: △; Not Included: ×.

     

    Model

    BHT-3SI060TTRC

        ☞  Feeding Unit

    1. Non-stop high-speed paper feeding department

    1. Fish scale type strong paper suction head, 4 suction and 4 feed, the suction head can adjust various paper suction Angle according to the deformation of paper

    1. Adjustable air suction tube, suction head and air distribution valve superhard alloy treatment

    1. Three feida head anti-collision devices

    1. Horizontal paper parting and blowing device

    1. The main and secondary stacking paper table does not stop alternately, feida non-stop operation, the maximum pile of paper height 1600mm

    1. Main feed pile mechanical left and right trimming device

    1. The pre-stack device is equipped with rails so that the operator can accurately and easily load the stack into the feita

    1. Paper position adjustment device can manually adjust the distance of paper to the front gauge without stopping

    1. Large bevel feeding table, suitable for high-speed transmission of thin paper and bent paper

    1. The four front gauges can be adjusted individually

    1. Paper pressing device, more smoothly to bend paper to the front gauge

    1. Push-pull side gauge, one set for operation side and one set for transmission side. Side gauges can be adjusted between push and pull gauges to meet different paper requirements

    1. Side gauge, front gauge paper photoelectric detection

    1. Paper arrives before the gauge, slow down the function of paper

    1. Ultrasonic duplex detector

    1. Import paper conveyor belt and stainless steel conveyor plate
    1. Pneumatic lifting device for feeding frame
    1. Single point clutch: the conveying part and the main part can be separated and combined synchronously at any time, simplifying and facilitating the operation sequence. 
      No proof, test pressure and so on can be arbitrarily separated and closed on the conveying part
    1. PLC and electronic CAM control the timing of the whole machine
    1. Germany Baker brand blowing and suction dual vacuum pump
    1. Paper is not in position to force paper clamping and tooth opening device

           ☞ Die Cutting Unit:

    1. Nodular cast iron main body and left and right wall panels and upper platform, lower platform

    1. Imported worm gear, worm with 40CR crankshaft

    1. Rotary device for die cutting bottom plate and cutter template

    1. Automatic lubricating oil cooling and lubrication system in main transmission box

    1. Imported torque limit overload protector

    1. Electric pressure regulating device can realize accurate pressure control through PLC touch screen keys

    1. The whole set of imported anodized aluminum alloy tooth row and positioning structure of 8 groups, each of 9 fine steel paper teeth and supporting pillow, the tooth row adopts adjustable tooth row structure

    1. Servo control system is adopted for the rear positioning of tooth row, and the accuracy of each tooth row can be adjusted by PLC touch screen button to ensure the accuracy of tooth row, permanent accuracy of ±0.075mm (patented product)

    1. Screw drive chain is equipped with independent lubricating oil device

    1. High precision imported paper teeth row transmission chain

    1. Import main drive chain
    1. Imported intermittent divider
    1. Imported synchronous belt, belt wheel drive
    1. Main drive inlet pneumatic clutch brake device
    1. Japanese SMC pressure detection device, pressure is too low alarm
    1. The die cutting pressure is directly and accurately measured by the deformation measuring device and displayed on the man-machine interface
    1. 15mm die cutting steel plate plate is equipped with 5mm combined lower plate center positioning structure +/-0.9mm vertical and horizontal fine adjustment device, 
      plate change fast, simple, reduce plate repair operation time
    1. Die-cut plate frame adopts center line fast positioning device structure, with fine tuning function, convenient plate frame adjustment
    1. Die-cut plate frame and die-cut bottom plate are locked by Japanese SMC gas regulator, to avoid the upper plate frame lock installation is not in place, effectively avoid
      the loss caused by human factors operation
    1. Siemens brand main motor drive
    1. The whole machine adopts centralized automatic oil supply system to ensure that the transmission part is not short of oil
    1. Equipped with air storage tank to ensure the stable air pressure

         ☞ Stripping Unit:

    1. Clean up the waste transmission mechanism

    1. You can choose whether to use the waste cleaning function
    1. Waste cleaning upper frame adopts pneumatic fast lock device
    1. Pull-out drive mechanism with quick locking function for middle waste – removing Yin die
    1. The installation of the middle waste cleaning board adopts the center line quick positioning installation mode, so that the operator can quickly install the waste cleaning
      board and improve the efficiency of changing the board
    1. Center positioning method is adopted for the lower frame of waste cleaning
    1. Clean the waste transmission mechanism
    1. Funnel type waste collection device
    1. Waste cleaning frame with digital display trimmer
    1. Waste tooth removal and placement device
       ☞  Waste Edge Output Department:
    1. Waste edge conveyor
    1. Non-stop sampling device
    1. Servo driven damping brush
       ☞  Electrical Parts:
    1. Siemens PLC control system
    1. The die cutting part adopts German Siemens 10.4 inches and the paper receiving part 7 inches touch screen
    1. All the machines adopt relays, AC contactors, air switches and buttons made by Moeller from Germany to ensure the stability and reliability of electrical parts
    1. The whole machine adopts Japanese Omron photoelectric switch, optical fiber, encoder and sensor, to ensure the accuracy and stability of electrical detection of each part of the action
       ☞  Bronzing Computer Control System:
    1. Independent research and development of AC801 bronzing computer control system, accurate operation, fast speed, can realize high-speed intelligent skip operation of large area electrochemical aluminum foil (patent technology)
    1. Three vertical and two horizontal aluminum foil independent foil feeding system ensures smooth and accurate anodized aluminum conveying at high speed, reliable tension control and small aluminum foil stretching
    1. Three vertical bronzing foil receiving inner large surface biaxial foil receiving device (patent technology)
    1. Three vertical bronzing foil collecting outside intelligent foil collecting cabinet device
    1. The three-vertical foil feeding frame adopts a push-pull device, which is convenient for pulling out the foil feeding frame from the machine to replace the aluminum foil, which is easy and safe to operate
    1. Hot stamping servo adopts direct-connected foil feeding shaft device with high precision
    1. Equipped with broken foil detection system to prevent the hot stamping waste caused by accidental break of anodized aluminum and improve the yield of hot stamping products
    1. 20 temperature zone independent control system can effectively control the heating temperature of the bronzing plate. Ensure that the temperature control of the entire heating system is more balanced and stable
    1. Vertical and horizontal bidirectional with aluminum foil separation blowing device, suitable for large area bronzing
    1. If the length of aluminum foil is less than the set parameter, the alarm will be triggered and the computer processing aluminum foil monitoring system will display the remaining and used aluminum foil length
    1. Bronzing department operating table adopts 10.4 inches touch screen
    1. Holographic anti-counterfeiting foil holder device, quick operation, safe replacement of position, convenient installation, ensure the accuracy and stability of holographic hot stamping (holographic hot stamping, optional)

       ☞  Hot Pressure ControlSystem:
    1. Temperature zone independent control system, effectively control the heating temperature of the heating plate. Ensure the whole heating system temperature control more balanced and stable

     

     

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