DFYA-B1080/1380/1580 High Speed Automatic Thermal Film Laminating Machine-SHENZHEN DZENSTAR MACHINERY CO., LTD.

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DFYA-B1080/1380/1580 High Speed Automatic Thermal Film Laminating Machine

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Film Laminating Machine

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DFYA-B1080/1380/1580 High Speed Automatic Thermal Film Laminating

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Commodity name: DFYA-B1080/1380/1580 High Speed Automatic Thermal Film Laminating Machine

DFYA-B1080/1380/1580 High Speed Automatic Thermal Film Laminating Machine

● Main Specifications:

Model	DFYA-B1080/1380/1580
Max. Paper Width	1080mm/1380mm/1580mm
Max. Paper Length	880mm/1250mm/1450mm/1650mm
Min. Paper Size	350×290mm
Speed	10-110m/min
Paper Thickness	80-500gsm
Overlap Precision	≤±2mm
Film Thickness (common micrometer)	1005,1006,1206 (1508 and 1208 for deep embossing paper)
Non-Stop Feeding Height	1300mm
Collector Paper Height (incl. pallet)	1300mm
Main Motor Power	5.5kw
Whole Machine Power	35kw
Working Power	25-28kw
Voltage	380V-50Hz-3P
Roll Working Pressure	0.6Mpa
Cable Thickness	16mm
N.T/W.T	7000/7500kgs
1080×880--Dimension (layout)	7600×2000×1960mm
Loading	40 GP

● Applications and Characters

DFYA-B1080/1380/1580 automatic pre-glued thermal laminating machine as a professional equipment used for plastic film laminating on the surface of paper printed matter. Widely applicable for laminating in advertising poster, Picture books and magazine, display book, color paper box, calendars, and commercial cards fields, Improving the printing matter grades, and achieve the purpose of dustproof, waterproof, oil proof.

1.Applications and Characters:
1. The automatic paper feeding part has the function of paper pre-piling and paper feeding continuously to guarantee laminating process continuous and stable, Non-stop paper sheet feeding and collecting, save time and improve productivity.
2. Feeder for high speed printing machine which has stable paper feed and accurate and simple operation.
3. The conveying table adopts customized stainless steel corrugated board.
4. The brush wheel and rubber pressing wheel move smoothly.
5. Servo motor overlap, improve accuracy of lap, error≤±2mm.
2.Laminating Host:
1. The steel hot-press steel roller (Dia.380mm) adopts electromagnetic heating system, electromagnetic heating cover is installed on the top of the steel roll, Rapid heating, energy saving and environmental protection.
2. Side guide make sure the paper on the same line, automatic overlap device. The paper edge lap device controlled by servo motor independent, that accuracy of up to ≤ ±2mm.
3.Cutting Unit:
1. The paper cutter is equipped with a tension controller, double sets anti roll structure, flat and non curly after thin paper laminating.
2. The paper cutting part include grinding wheel and disc knife for slitting, meeting customers' requirements for slitting films of different materials.
3. The bounce roller is controlled by an independent motor, and the paper can be separated by using the speed difference, assist to film break.
4. Hot knife with 24V low voltage direct heating the blade, then slitting plastic film, after slitting the paper without film. The hot knife system is controlled by servo motor, determines the position of the cut point by detecting the change of the thickness of the paper overlap, which is precise and efficient.
4.Non-stop Collector:
1. The non-stop paper receiving part is controlled by four servo motors, the left and right front and rear positions of the paper pat cylinder, and the automatic adjustment of the paper stop baffle position.
2. The non-stop collector height can reach 1300mm. When the stack is almost full, the delivery conveyor belt will automatically extend to accept the paper. The collector platform will drop. After the tray is replaced, the platform will recycle and complete the non-stop collector. (Option)
3. Adopt pneumatic paper sorting structure to ensure the neatness of the paper.
4. Avoid paper breakage due to excessive speed hitting the baffle.
5. Counting electric eye: the number of running paper is read by the display, and the data can be cleared and totalized.
6. Induction electric eye, sensing the length of the paper, if the length of the paper changes, the belt will accelerate, and the baffle of the take-up machine will overturn and lift the paper.
Optional: Any combination of powerful multi-functional configuration can solve various problems of laminating process!

1.Double-sidedLaminating:
1. Simple double sides laminating device, product thickness should be within 200gsm. Why -- The electromagnetic heating roller heats the surface of the paper, but the film is on the back of the paper, so the thicker the paper, the worse the thermal conductivity, and the longer the heat transfer time is required, so the thick paper pasting is worse, if want to get better the paste, running speed should slow.
2. The diameter of the film is limited. The independent unit of the double sides laminator can load 4 kilometers of film. However, the simple double sides lamination device cannot load such a large volume of film because of its small space, and the operation will be more troublesome when replacing the film.
3. The independent unit of the double sides laminating machine has no requirements on the paper thickness and will not affect the speed of the machine. The limit is not that big.
2.Heating Roller Dust Removal:
1. Special designed to clean the excess powder following from printing. This machine adopts Heat Calendaring. Use Heat Calendaring Roller removes the remaining powder from both sides of the sheet. Principle:
2. Belt Suction Conveyor system for transporting sheets smoothly through the machine without damage. Using a large size powder collection box, easy to clean.
3. Independent powder cleaner can be fitted to our machines.
3.UV Dryer:
1. UV DRYER similar to the double heating pressure roller function, at a much better price.
2. I highly recommend this option if you have a large number of pre-coated products, the surface effect of the pre-coated film after lamination is very visible.
3. UV dryer can let thermal film stick appear more strongly.
4.Double-sidedLaminating:
1. Second heating pressure make the paper surface more bright and improve the product quality. Specialized use for the dark printing products laminate processing, after second heating pressure, the product surface without white dots. Dark glue laminating will choose this unit.
5.Embossing Unit: various embossing reflects the aesthetics of surface decoration!

6.Chain Knife:
1. The chain knife cutting device specially for cutting thin paper which laminated for PET film, It is suitable for cutting BOPP, OPP film.
2. PET film with adhesion strength and with higher anti-breaking performance than common film, chain knife easy to cutting the PET film, so favorable for post-processing, greatly reduces labor, time and abnormal waste, therefore reduces cost, it is a good helper for the paper cutter. The chain device controlled by servo motor independently, it is simple operation and maintenance.
7.Hot Knife:
1. It is the high grade of the automatic laminating machine, the hot knife could improve the machine working speed, cutting clean and without tail film, specially for cutting paper which laminated for PVC, PET also BOPP, OPP and any kind of film.
8.Corona Treatment Machine:
1. Fully automatic Corona treatment machine with automatic random start stop device, no need control by labor. Machine with 4 pieces ceramic electrode, it is suitable for removing static electricity from conductive materials and non-conductive materials, for example OPP, PET, Metal film, holographic film, etc. Supplier: HEFENG MACHINERY and AHLBRANDT GERMANY (Sino German joint venture).

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