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MHK-2S1050RMC DUOPRESS Automatic High Speed Die Cutting Machine with Heating System & Stripping

MHK-2S1050RMC DUOPRESS Automatic High Speed Die Cutting Machine with Heating System & Stripping

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MHK-2S1050RMC DUOPRESS Automatic High Speed Die Cutting Machine w


    • Commodity name: MHK-2S1050RMC DUOPRESS Automatic High Speed Die Cutting Machine with Heating System & Stripping

    MHK-2S1050RMC DUOPRESS Automatic High Speed Die Cutting Machine with Heating System & Stripping

    ● Main Specification:

     

    Model

    MHK-2S1050RMC

    Function

    Deep Embossing (Heating) + Die Cutting + Stripping

    Max. Sheet Size

    1050×750mm

    Min. Sheet Size

    400×360mm

    Max. Cutting Size

    1040×720mm

    Max. Embossing Size

    1040×720mm

    Gripper Margin

    9-17mm

    Inner Chase Size

    1140×755mm

    Stock Range

    Paper: From 80 to 2000g/m2, 0.1~2mm Paper, Corrugated Board: Up to 4mm

    Die Cutting Accuracy

    ≤±0.075mm

    Embossing Accuracy

    ≤±0.075mm

    Max. Die Cutting Force

    Press 1: 600T; Press 2: 300T

    Max. Working Speed

    7200s/h

    Max. Feeder Pile Height

    1600mm (With Wooden Pallet)

    Max. Delivery Pile Height

    1400mm (With Wooden Pallet)

    Electric-heated System

    20 temperature ranges, 40-180℃ is adjustable

    Press 1

    Equipped with electric-heating system

    Press 2

    Die Cutting + Stripping

    Overall Dimensions

    8977×4507×2563mm

     

    L: paper prepared track included; W: platform included

    Net Weight of Machine

    19.5T

    Main Motor Wattage

    15kw

    Full Load Wattage

    48kw

    Air Requirement

    Pressure: 0.6~0.7Mpa, Flow: ≥1m3/min

     

     

    ●  Drawing:

    pic

     

  • ●  Applications and Characters

    MHK-2S1050RMC DUOPRESS Automatic High Speed Die Cutting Machine with Heating System & Strapping, its job can realize in one pass as below:

    Deep Embossing + Die Cutting + Stripping.

     

    ❈  Partial Introduction:

    pic

    Feeder Unit:

    Four pick up and four forward suck heads with angle adjustment to handle different kinds of materials.

    pic

    Feeding Table:

    Synchronizing device to adjust the sheetpositioning to the front lay by handduring production, Sheet hold-downdevice (guiding the sheets to the frontaws )

    pic

    Mould Quick Locking Device:

    Adopt Center-line system and quick locking device to save make readytie

     

    pic

    Plate Setting:

    Smm hardened stamping plate or 3.Smm+ I.5mm sandwich stamping plate ontop of ISmm precision groundsupporting base plate with +/-0.9mmmicro adjustment in both running andcross direction for quick set up and easy make readv.

    pic

    Torque Limiter:

    Taiwan high precision intermittentsegmentation ensure high positionalprecision for long time usage.!aiwan torque limiter can accuratelprotect the artificial operation

    pic

    Main Motor Lubrication System:

    Taiwan made automatic oil pump cooling circulation system to ensure main motor lubrication of high speed for a long time.
    Equipped with oil pressure gauge and with oil pressure alarm device.

     

    pic

    Stripping Onit:

    Adopt center line system, upper andlower stripping tool mounting frame canbe pulled out for job set up and makeready.

    pic

    Gripper Edge Waste Removal D evice.

    Gripper edge stripping and removingsystem with conveyor belt to removethe gripper edge waste sideways to thedrive side.

    pic

    Delivery Unit:

    Automatic delivery with non - stopcurtain. This curtain moves into thcdelivery to catch the arriving sheetsduring the pile exchange. two blowersfor paper collection can ensure neatcollection of thin and thick papers

     

    pic

    Electrical Unit:

    Adopts electrical components of worldfamous brands (MOELLER OMRON) for better performance and in time and local aftersale service and mantenance.

    pic

    Germany Vaccum Pump:

    Germanv Becker oil free blower andvacuum pump.

    pic

    Auto Lubrication System:

    Adopt concentrated auto lubricationsystem to make sure the driven partsworking better.

     

    ●  Configurations:

    Remark: Note: This allocation sheet is for reference only, the formal allocation sheet is subject to the contract.

    Standard Configuration: √; Optional: △; Not Included: ×.

    Model

    MHK-I300FC

        ☞  Feeding Unit

    1. Monolithic conveying section wall panel of ductile iron

    1. Fish scale type strong paper suction head, 4 suction and 4 feed, the suction head can adjust various paper suction Angle according to the deformation of paper

    1. Adjustable air suction tube, suction head and air distribution valve superhard alloy treatment

    1. Three feida head anti-collision devices

    1. Horizontal paper parting and blowing device

    1. The main and secondary stacking paper table does not stop alternately, feida non-stop operation, the maximum pile of paper height 1600mm
    1. Main electric left and right trimming device for paper feed stack
    1. The pre-stack device is equipped with rails so that the operator can accurately and easily load the stack into the feita
    1. Push-pull side gauge, one set for operation side and one set for transmission side. Side gauges can be adjusted between push and pull gauges to meet different paper requirements
    1. Side gauge, front gauge paper photoelectric detection
    1. Paper arrives before the gauge, slow down the function of paper
    1. Electromechanical double detector
    1. Import paper conveyor belt and stainless steel conveyor plate
    1. Pneumatic lifting device for feeding frame
    1. Single point clutch: the conveying part and the main part can be separated and combined synchronously at any time, simplifying and facilitating the operation sequence. No matter the sample, test pressure, etc., can be arbitrarily separated and closed conveyor section
    1. PLC and electronic CAM control the timing of the whole machine
    1. Germany Baker brand blowing and suction dual vacuum pump

           ☞  Die Cutting Unit:

    1. Ductile iron heavy main body and left and right wall panels and upper platform, lower platform

    1. Imported worm gear, worm with 40CR crankshaft

    1. Rotary device for die cutting bottom plate and cutter template

    1. Automatic lubricating oil cooling and lubrication system in main transmission box

    1. Imported torque limit overload protector

    1. Servo motor pressure regulating device, through THE PLC touch screen button to achieve accurate pressure control, accurate adjustment to 0.01mm
    1. The whole set of imported anodized aluminum alloy tooth row and positioning structure 5 groups, each tooth row adopts adjustable tooth row structure
    1. Servo control system is adopted for the rear positioning of tooth row, and the accuracy of each tooth row can be adjusted by PLC touch screen button to ensure the accuracy of tooth row, permanent accuracy of ±0.075mm (patented product)

    1. Import main drive chain

    1. Imported intermittent divider

    1. Imported synchronous belt, belt wheel drive

    1. Main drive inlet pneumatic clutch brake device
    1. Japanese SMC pressure detection device, pressure is too low alarm
    1. Combined bottom plate center positioning structure (3.5mm+1.5mm), with fine tuning function, convenient adjustment of bottom die
    1. Die-cut plate frame adopts center line fast positioning device structure, with fine tuning function, convenient plate frame adjustment
    1. Die-cut plate frame and die-cut bottom plate are locked by Japanese SMC gas regulator, to avoid the upper plate frame lock installation is not in place, effectively avoid the loss caused by human factors operation
    1. The main drive is driven by servo motor
    1. The whole machine adopts centralized automatic oil supply system to ensure that the transmission part is not short of oil
    1. Equipped with air storage tank to ensure the stable air pressure

           ☞  Stripping Unit: Clean Up Al Sides

    1. Scrap left and right wall panels of ductile iron

    1. Clean up the waste transmission mechanism

    1. You can choose whether to use the waste cleaning function

    1. Drive mechanism of waste – removing mould in the middle

    1. Clean the waste transmission mechanism
    1. The installation of the middle waste cleaning board adopts the center line quick positioning installation mode, so that the operator can quickly install the waste cleaning board and improve the efficiency of changing the board
    1. Mouth waste cleaning device

           ☞  Delivery Unit:

    1. Left and right wall panels of nodular cast iron

    1. Adjustable mechanical paper receiving brush and paper pressing mechanism to help the teeth discharge paper and stack

    1. Paper collecting and paper leveling device

    1. Photoelectric detection of the upper and lower limit switch prevents the paper from being piled too high and the paper from being rolled up

    1. Rolling curtain type auxiliary paper collecting frame, can realize non-stop machine paper collecting
    1. The paper receiving part can be controlled by 7 inches touch screen
    1. Paper receiving bidirectional auxiliary blowing, manual sampling mechanism, easy to operate

           ☞  Electrical Parts:

    1. Siemens PLC control system
    1. The die cutting part adopts German Siemens 10.4 inches
    1. All the machines adopt relays, AC contactors, air switches and buttons made by Moeller from Germany to ensure the stability and reliability of electrical parts
    1. The whole machine adopts Japanese Omron photoelectric switch, optical fiber, encoder and sensor, to ensure the accuracy and stability of electrical detection of each part of the action

    ☞  Hot Pressure Control System: Deep Embossing :

    1. The MHK-2S1050RMC DUOPRESS Automatic High Speed Die Cutting Machine with Heating System & Strapping is key equipment for printing finishing such as die cut, crease and embossing etc. Unique drive gears are adopted such as high-precision indexing mechanism, pneumatic close up, pneumatic clutch, overload protection, automatic compression relief etc, to ensure stable and high speed running of the machine.
    2.  This machine is equipped with practical and reliable mechanism such as pre-stack device, secondary delivery mechanisms, manual sampling, etc, which ensure the excellent performance of the machine. Electrical components and driving elements of internationally known brands to cutting precision and reliability of running. Also man-machine interface is able to monitor machine running status, troubleshooting and indicating relevant help information which fully actualized man-machine communication.

    pic

    1. Temperature zone independent control system, effectively control the heating temperature of hot stamping plate. Ensure the whole heating system temperature control more balanced and stable

    1. The hot-pressing part adopts 7 inches temperature control touch screen, easy to operate

     

     

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