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MHK-2S1050TT DUOPRESS Automatic High Speed Hot Foil Stamping & Die Cutting Machine

MHK-2S1050TT DUOPRESS Automatic High Speed Hot Foil Stamping & Die Cutting Machine

Keyword:

MHK-2S1050TTC DUOPRESS Automatic High Speed Hot Foil Stamping & D


    • Commodity name: MHK-2S1050TT DUOPRESS Automatic High Speed Hot Foil Stamping & Die Cutting Machine

    MHK-2S1050TT DUOPRESS Automatic High Speed Hot Foil Stamping & Die Cutting Machine

    ●  Main Specifications:

     

    Model

    MHK-2S1050TT

    Function

    1.  Hot Stamping + Hot Stamping

    2. Hot Stamping + Die Cutting

    3. Deep Embossing (Heating) + Die Cutting

    4.  Hot Stamping + Deep Embossing (Heating)

    Max. Sheet Size

    1050×750mm

    Min. Sheet Size

    400×360mm

    Max. Cutting Size

    1040×720mm

    Max. Hot Stamping Size

    1040×720mm

    Max. Embossing Size

    1040×720mm

    Gripper Margin

    9-17mm

    Inner Chase Size

    1140×755mm

    Stock Range

    Paper: From 80 to 2000g/m2, 0.1~2mm Paper, Corrugated Board: Up to 4mm

    Die Cutting Accuracy

    ≤±0.075mm

    Common Stamping Accuracy

    ≤±0.075mm

    Hologram Positioning Stamping Accuracy

    ≤±0.075mm (Optional)

    Embossing Accuracy

    ≤±0.075mm

    Max. Die Cutting Force

    Press 1: 600T; Press 2: 600T

    Max. Working Speed

    7200s/h

    Max. Feeder Pile Height

    1600mm (With Wooden Pallet)

    Max. Delivery Pile Height

    1400mm (With Wooden Pallet)

    Max. Gold Foil Diameter

    Ф250mm Longitudinal, Ф200mm Transversal

    Electric-heated System

    20 temperature ranges, 40-180℃ is adjustable

    Foil Width

    20~1020mm

    Press 1 Foil Advance Shafts

    3 Longitudinal+2 Transversal (Optional)

    Press 2

    3 Longitudinal+2 Transversal (Optional)

    Overall Dimensions

    8977×4507×2658mm

     

    L: paper prepared track included; W: platform included

    Net Weight of Machine

    37T

    Main Motor Wattage

    15kw

    Full Load Wattage

    114kw

    Air Requirement

    Pressure: 0.6~0.7Mpa, Flow: ≥1m3/min

     

    ●  Drawing;

    pic

  • ●  Applications and Characters

     

    The duo-press MHK-2S1050TTC can meet the exacting requirements in the post press marketplace. This machine has the ability to accurately register foiling and die cutting processes in one pass which traditional machine processes are unlikely to delivery. It will bring you value-added enjoyment. Improved production and reduced labor cost, without any reduction in efficiency or quality, a unique machine foil stamping and die cutting in one seam-less operation.

    MHK-2S1050TTC DUOPRESS Automatic High Speed Hot Foil Stamping & Die Cutting Machine with Heating System, its job can realize in one pass as below:

     

    • Hot Stamping + Hot Stamping
    • Hot Stamping + Die Cutting + Stripping
    • Deep Embossing (Heating) + Die Cutting + Stripping
    • Hot Stamping + Deep Embossing (Heating)

     

    ❈  Partial Introduction:

    pic

    Feeder Unit:

    Four pick up and four forward suck heads with angle adjustment to handle different kinds of materials.

    pic

    Feeding Table:

    Synchronizing device to adjust the sheetpositioning to the front lay by handduring production, Sheet hold-downdevice (guiding the sheets to the frontaws )

    pic

    Hot Stamping Section:

    Heating base with 20 heating zone each temperature adjustable individually  for efficient and accurate temperature control.

     

    pic

    Foil Advancing Unit:

    Three sets of longitudinal foil advancing shafts and two sets of lateral foil advancing shafts are driven by servo motors individually programmable for short and long foil stepping.

    pic

    Mould Quick Locking Device:

    Adopt Center-line system and quicklocking device to save make readytime

    pic

    Plate Setting:

    5mm hardened stamping plate or 3.5mm + 1.5mm sandwich stamping plate on top of 15mm precision ground supporting base plate with +/-0.9mm micro adjustment in both running and cross direction for quick set up and easy make ready.

     

    pic

    Torque Limiter:

    Taiwan high precision intermittent segmentation ensure high positional precision for long time usage.
    Taiwan torque limiter can accurately protect the artificial operation accident to guarantee the people and machine safety by its sensitive limit protection performance.

    pic

    Main Motor Lubrication System:

    Taiwan made automatic oil pump cooling circulation system to ensure main motor lubrication of high speed for a long time.
    Equipped with oil pressure gauge and with oil pressure alarm device.

    pic

    Delivery Unit:

    Automatic delivery with non - stopcurtain. This curtain moves into thedelivery to catch the arriving sheetsduring the pile exchange. two blowersfor paper collection can ensure neatcollection of thin and thick papers.

     

    pic

    Germany Vaccum Pump:

    Germany Becker oil free blower and vacuum pump.

    pic

    Auto LubricationSystem:

    Adopt concentrated auto lubricationsystem to make sure the driven partsworking better.

     

     

     

    ❈  Configurations:

    Remark: Note: This allocation sheet is for reference only, the formal allocation sheet is subject to the contract.

    Standard Configuration: √; Optional: △; Not Included: ×.

    Model

    MHK-2SI050TRC

        ☞  Feeding Unit

    1. Monolithic conveying section wall panel of ductile iron

    1. Fish scale type strong paper suction head, 4 suction and 4 feed, the suction head can adjust various paper suction Angle according to the deformation of paper

    1. Adjustable air suction tube, suction head and air distribution valve superhard alloy treatment

    1. Three feida head anti-collision devices

    1. Horizontal paper parting and blowing device

    1. The main and secondary stacking paper table does not stop alternately, feida non-stop operation, the maximum pile of paper height 1600mm

    1. Main electric left and right trimming device for paper feed stack

    1. The pre-stack device is equipped with rails so that the operator can accurately and easily load the stack into the feita

    1. Push-pull side gauge, one set for operation side and one set for transmission side. Side gauges can be adjusted between push and pull gauges to meet different paper requirements

    1. Side gauge, front gauge paper photoelectric detection

    1. Paper arrives before the gauge, slow down the function of paper

    1. Electromechanical double detector

    1. Import paper conveyor belt and stainless steel conveyor plate

    1. Pneumatic lifting device for feeding frame

    1. Single point clutch: the conveying part and the main part can be separated and combined synchronously at any time, simplifying and facilitating the operation sequence. No matter the sample, test pressure, etc., can be arbitrarily separated and closed conveyor section

    1. PLC and electronic CAM control the timing of the whole machine

    1. Germany Baker brand blowing and suction dual vacuum pump

           ☞ One Station, Two Station Main Engine Department:

    1. Ductile iron heavy main body and left and right wall panels and upper platform, lower platform

    1. Imported worm gear, worm with 40CR crankshaft

    1. Rotary device for die cutting bottom plate and cutter template

    1. Automatic lubricating oil cooling and lubrication system in main transmission box

    1. Imported torque limit overload protector

    1. Servo motor pressure regulating device, through THE PLC touch screen button to achieve accurate pressure control, accurate adjustment to 0.01mm

    1. The whole set of imported anodized aluminum alloy tooth row and positioning structure 5 groups, each tooth row adopts adjustable tooth row structure

    1. Servo control system is adopted for the rear positioning of tooth row, and the accuracy of each tooth row can be adjusted by PLC touch screen button to ensure the accuracy of tooth row, permanent accuracy of ±0.075mm (patented product)

    1. Import main drive chain

    1. Imported intermittent divider

    1. Imported synchronous belt, belt wheel drive

    1. Main drive inlet pneumatic clutch brake device

    1. Japanese SMC pressure detection device, pressure is too low alarm

    1. Combined bottom plate center positioning structure (3.5mm+1.5mm), with fine tuning function, convenient adjustment of bottom die

    1. Die-cut plate frame adopts center line fast positioning device structure, with fine tuning function, convenient plate frame adjustment
    1. Die-cut plate frame and die-cut bottom plate are locked by Japanese SMC gas regulator, to avoid the upper plate frame lock installation is not in place, effectively avoid the loss caused by human factors operation

    1. The main drive is driven by servo motor

    1. The whole machine adopts centralized automatic oil supply system to ensure that the transmission part is not short of oil
    1. Equipped with air storage tank to ensure the stable air pressure

         ☞  Delivery Unit

    1. Left and right wall panels of nodular cast iron

    1. Adjustable mechanical paper receiving brush and paper pressing mechanism to help the teeth discharge paper and stack

    1. Paper collecting and paper leveling device

    1. Photoelectric detection of the upper and lower limit switch prevents the paper from being piled too high and the paper from being rolled up
    1. Rolling curtain type auxiliary paper collecting frame, can realize non-stop machine paper collecting
    1. The paper receiving part can be controlled by 7 inches touch screen
    1. Paper receiving bidirectional auxiliary blowing, manual sampling mechanism, easy to operate

         ☞  Electrical Parts:

    1. PLC control system independently developed (patented technology)

    1. The die cutting part adopts German Siemens 10.4 inches and the paper receiving part 7 inches touch screen
    1. All the machines adopt relays, AC contactors, air switches and buttons made by Moeller from Germany to ensure the stability and reliability of electrical parts
    1. The whole machine adopts Japanese Omron photoelectric switch, optical fiber, encoder and sensor, to ensure the accuracy and stability of electrical detection of each part of the action

         ☞  Bronzing Computer Control System:

    1. Independent research and development of AC801 bronzing computer control system, accurate operation, fast speed, can realize high-speed intelligent skip operation of large area electrochemical aluminum foil (patent technology)

    1. Three vertical and two horizontal aluminum foil independent foil feeding system ensures smooth and accurate anodized aluminum conveying at high speed, reliable tension control and small aluminum foil stretching
    1. Three vertical bronzing foil receiving inner large surface biaxial foil receiving device (patent technology)
    1. Three vertical bronzing foil collecting outside intelligent foil collecting cabinet device
    1. The three longitudinal foil feeding frame adopts push-pull device, which is convenient to pull out the foil feeding frame from the machine to replace the aluminum foil, and the operation is simple and safe
    1. Bronzing servo adopts directly connected foil feeding shaft device with high precision
    1. Equipped with broken foil detection system to prevent the hot stamping waste caused by accidental break of anodized aluminum and improve the yield of hot stamping products
    1. Temperature zone independent control system, effectively control the heating temperature of hot stamping plate. Ensure the whole heating system temperature control more balanced and stable
    1. Vertical and horizontal bidirectional with aluminum foil separation blowing device, suitable for large area bronzing
    1. If the length of aluminum foil is less than the set parameter, the alarm will be triggered and the computer processing aluminum foil monitoring system will display the remaining and used aluminum foil length
    1. Bronzing department operating table adopts 10.4 inches touch screen
    1. Holographic anti-counterfeiting foil holder device, quick operation, safe replacement of position, convenient installation, ensure the accuracy and stability of holographic hot stamping (holographic hot stamping, optional)

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