VFGH-MG2000/2400/2600/2800/3200 High Speed Automatic Folder Gluer-SHENZHEN DZENSTAR MACHINERY CO., LTD.

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VFGH-MG2000/2400/2600/2800/3200 High Speed Automatic Folder Gluer

TThe VFGH-MG2000/2400/2600/2800/3200 High Speed Automatic Folder Gluer Machine is a heavy-dutymodel mainly suitable for medium and big sizes packaging industry, maily for larger corrugated packaging, card-to-cardlining and card-to-E flute corrugated lining medium packaging. It's a versatile machie and easy to adjust, making it idealfor long and short runs. Max. speed 300 meters/min

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Automatic Folder Gluer Machine

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VFGH-MG1450/1650/1850 High Speed Automatic Folder Gluer Machine

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Commodity name: VFGH-MG2000/2400/2600/2800/3200 High Speed Automatic Folder Gluer

● Main Specification:

Model

VFGH-MG2000

VFGH-MG2400

VFGH-MG2800

Material

Max. 1200g/m2 Cardboard

E, C, B, AB Flute, 3/5 Layer Corrugated Paperboard

Speed

300m/min

Inching Speed

10m/min

20m/min

Thickness of Folded Box

Max. 20mm

Blank Width

550/290~2000mm

550/290~2400mm

550/290~2800mm

Glue Type

Water Base Glue

Machine Size

Machine Length

17.4m

19.4m

22.4m

18.6m

20.6m

23.6m

18.6m

20.6m

23.6m

Machine Width

2.2m

2.4m

2.6m

Machine Height

1.7m

2.0m

Weight

12T

13.5T

14.5T

14.8T

13T

14.5T

15.5T

15.8T

15T

17T

18T

18.2T

Power Supply

40kw

45kw

50kw

56kw

40kw

45kw

50kw

56kw

40kw

45kw

50kw

56kw

Compressed Air

6Bar

Air Compressor Capacity

30m3/h

Air Tank Capacity

155L

● Box Technical Parameter:

VFGH-MG2000/2400/2600/2800/3200C: Without pre-folding section suitable for straight-line boxes.
VFGH-MG2000/2400/2600/2800/3200AC: Without pre-folding, section suitable for straight-line, crash-lockbottom 8 double wall boxes.
VFGH-MG2000/2400/2600/2800/3200PC: Suitable for straight-line, crash-lock bottom &double wall boxes.
VFGH-MG2000/2400/2600/2800/3200SL: Suitable for straight-lime, crash-lock bottom, double wall,，4 86.corner boxes

Box Type		VFGH-MG2000	VFGH-MG2400	VFGH-2800
Straight Line	A	550/290-2000mm	550/290-2400mm	550/290-2800mm
	B	150-1200mm	250-1200mm	250-1200mm
	E	270/145-915mm	270/145-1115mm	270/145-1315mm
Crash-Lock Bottom	A	550/310-2000mm	550/290-2400mm	550/290-2800mm
	B	200-1200mm	300-1200mm	300-1200mm
	E	250/145-915mm	250/135-1100mm	250/135-1100mm
Double-Wall Box	A	570/290-1350mm	570/290-1850mm	570/290-2150mm
	B	200 - 1200 mm	200 - 1200 mm	200 - 1200 mm
	D	50 - 200 mm	50 - 200 mm	50 - 200 mm
	E	270/135 - 1250 mm	270/135 - 1650 mm	270/135 - 2050 mm
$pic\$ 4-Corner Box	A	550/230-1350mm	550/230-1850mm	550/230-2150mm
	B	220 - 1200 mm	220 - 1200 mm	220 - 1200 mm
	H	35 - 180 mm	35 - 180 mm	35 - 180 mm
4-Corner Box with Lid	A	550/350-1800mm	550/350-2200mm	550/350-2600mm
	B	220 - 1200 mm	220 - 1200 mm	220 - 1200 mm
	H	35 - 150 mm	35 - 150 mm	35 - 150 mm
6-Corner Box	A	550-1900mm	550-2300mm	550-2700mm
	B	220 - 1200 mm	220 - 1200 mm	220 - 1200 mm
	H	35 - 180 mm	35 - 180 mm	35 - 180 mm

Remark: 4 & 6-Corner Box attachments are only included for VFGH-MG2000/2400/2600/2800/3200-SL model；290mm with mini box device

● Drawing;

● Applications and Characters:

❈ Features of The Machine:

VFGH-MG2000/2400/2600/2800/3200 Perfect solution to work with medium and large sized boxes in the heavy packaging industry. With high productivity, it offers the flexibility to run thin solid board to thick corrugated carton.
Modular design allows different configurations, to meet customer’s needs.
Wide range of accessories that allows to run thousands of designs.
Fast, steady and precise machine, easy to set up and operate.
All sections with independent servo-motor driving system.
Motorized carrier movement with high precision linear guides.
Memory function to save repetitive jobs.

❈ Standard 8 Optional Configuration List:

No.	Configuration	Standard	Optional
1	Feeder section w/ independent servo	◉
2	Side register section	◉
3	Pre-folding section	◉
4	Crash lock bottom section	◉
5	Lower gluing unit left side	◉
6	Lower gluing unit right side	◉
7	Upper gluing system, cold glue 2 guns		◉
8	Plasma treatment system 1 gun		◉
9	Pneumatic folding device for big front flaps		◉
10	Grinder device with dust extractor		◉
11	Folding and closing section	◉
12	Motorized Trombone section	◉
13	Pneumatic Press section	◉
14	Backfolding device for 4 & 6-corner box	◉
15	Front Lock bottom squaring device on trombone		◉
16	Spanker back squaring device on trombone	◉
17	Pneumatic infeed device with belt at conveyor		◉
18	LED display production	◉
19	Power Transformer		◉

❈ Key Components:

Feeder Section:

Friction feeder. Independently driven by servo-motor.
Adjustable electronic pile vibrator.
Lateral feed gates fully adjustable to the width of the blank.
adjustable front feed knives with bogies and 3 additional smaller sets.
6 feeder belts including 4 drilled belts for suction function.
Control panel with touchscreen and buttons for all operations.
Extendable rear pile support for long boxes.

Side Register Unit:

Independent section that registers the blank to one side ensuring a perfect parallelism before entering the pre-folding or gluing sections.
Independently driven by servo-motor.
Possibility to register on any side of the machine.
Fast and easy setup.

Pre-folding Section:

Independently driven by servo-motor.
Left hand glue flap pre-folder up to 180º.
Third crease line pre-folder up to 135º.
1st and 3rd crease openers.

Crash Lock Bottom Section:

Independently driven by servo-motor.
Complete set of folding hooks and helixes for smooth and accurate folding of front flaps.
Adjustable hook tension.
Set of accessories for “B” lock bottom.
Fast and easy setup.

Gluing Section:

Optional Memorized model, recall the saved jobs, machine can position all carriers, section by section to the new position.
All hexagonal drive shaft of the machine are stainless steel protective cover for safety.
F-Box Internet control module, PLC and HMI screen could be connect with internet thought this module, programmer can check error even not next to the machine .

Folding and Closing Section:

Independently driven by servo-motor.
Smooth and accurate folding of 2nd and 4th creases.
Outer folding belts adjustable up to 180º with variable speed controlled by two independent servo-motors, L & R side.
Three sets of upper & lower carriers with 34 mm upper, 50 mm lower and 100 mm outer belts.
Easy accessibility.
Mini-box folding device.

Transfer Section:

Independently driven by servo-motor.
Upper and lower drive mechanism for length adjustment.
Allows a perfect understack or overstack stream of boxes.
Equipped with automatic belt tension-adjusting system.
Continuous and automatic box collection mechanism that ensures a neat transfer to the Press section, guaranteeing an aligned flow.
Pneumatic squaring device for accurate closing of crash lock-bottom boxes.

Squaring device in Transfer section ( Optional)

Motorized and pneumatic squaring device on press section. Two carriers with transport belts allow a perfect flow of boxes moving to the pressing station.
Rear stack corrector, that allows to square the boxes while falling on the lower conveyor.

Squaring device in Transfer section (Optional )

Pneumatic squaring device in transfer section.
Aluminum plates stop the box while the upper trombone belts correct any deviation on the closing. The box is released after correction.

Press Section:

Independently motorized pneumatic press section.
Manual and Automatic mode (follow up).
Upper section moves back and forward through a motorized system, allowing different box length.
6.5 meters total length with 4 meters of effective pressure.
Pneumatic pressure regulation.

Back-folding Device:

Motorized and untimed electronic back folding system with intelligent servo-motor technology.
Two independent servo motors, one for each shaft.
Versatile and easy to setup.

Scoring/creasing module (Optional):

Independent scoring section driven by servo motors.
Located right after Side-register section, before pre-folding section.
Allows to make deeper scores if needed.

❈ Other Features:

Memory Function: According to the customer’s need, together with the memory device on the machine, can save up to 500 jobs.
Motorized Carriers: Each carrier is controlled by motor, can be adjusted automatically, it is designed to reduce the labor cost and get a operator-friendly performance.
Protective Cover: All hexagonal drive shaft of the machine are equipped with stainless steel protective cover for safety.
Linear Guide Mechanism: All the carriers are equipped with linear guide mechanism, it largely improved machine stability, extended long service life and reduced maintenance cost.
Pneumatic Upper Carrier Adjustment System:
It offers an operator-friendly environment, easy operation, meanwhile, guarantees a precise pressure adjustment of upper carriers.
Servo Motor Independent Sections: Using servo motor control system to each section of machine, it provides a perfect speed control and synchronization.

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